DIY TURBOJET KARTS

BLOWTORCH

Turbochargers, kerosene, and questionable decisions.

Free tools, real build numbers and hard-won lessons for turning a shed turbocharger into a jet engine, and bolting it to a kart.

Static thrust, afterburner lit
215 lbf
Measured on a Garrett 6041 kart
70,000
rpm at full power
900 °C
into the turbine
+30–35%
thrust from the afterburner
1 moving part
in the whole engine
01

DO THE MATHS FIRST

Pick a turbo, a fuel and an afterburner temperature, and everything updates live. Checked against a real afterburning kart: nozzle sizes within 2 mm, afterburner gain spot on, dry thrust about 13% conservative.

Dry thrust–
Afterburner lit–
–

Thrust and fuel

    Compare turbo sizes

    Each size at its preset airflow and pressure ratio, with your other settings.

    DryAfterburner lit

    Compare fuels

    Same engine, same fuel in both burners. Thrust barely moves; consumption changes a lot.

    Combustion chamber

    From the inducer rules used by published builds, checked against your airflow. A first cut to build and tune from.

    On the kart

    How it's worked out

    A simple jet cycle: the compressor squeezes and heats the air, fuel raises it to your turbine inlet temperature, the turbine takes out just enough to drive the compressor, and the leftover pressure pushes gas out the nozzle. The afterburner reheats that exhaust before the nozzle.

    Assumes 95% mechanical efficiency, sea-level pressure and a nozzle sized for the flow. Presets are ballpark points for each size class; for real numbers read your turbo's compressor map and pick Custom. Afterburner figures assume the nozzle is sized for afterburner flow; a dry-sized nozzle chokes the engine when it lights.

    Measure thrust on a load cell before trusting any number on the kart.

    02

    TOOLS AND GUIDES

    TOOLCombustor sizer

    Flame tube, casing and hole pattern from your inducer diameter.

    TOOLFuel nozzle sizer

    Nozzle ratings and pump pressure for your fuel flow. Set nozzle count and pressure in the main burner settings.

    TOOLTurbo comparison

    How thrust changes from a GT28 all the way up to an HT60.

    GUIDE, COMING SOONCombustion chambers

    The 2 × and 6 × inducer rules, hole areas and materials.

    GUIDE, COMING SOONLight it on propane

    Change over to kerosene at about 350 °C EGT, then run.

    GUIDE, COMING SOONAfterburners

    Flame holders, pilot flames and hot streak ignition.

    03

    THE GARAGE

    Build submissions open soon.
    SYDNEYGARRETT 6041

    The Green Beast

    165lbf dry
    215lbf with afterburner

    Jet A-1 with propane start. About 72 km/h so far at half boost. Build thread

    AUSTRALIAAIRESEARCH

    Brendon's jet kart

    3.9 ininducer
    65krpm max

    Petrol with LPG start. About AU$1,600 all up. Instructables

    AUSTRALIAHOLSET T4

    Blowtorch kart

    ???lbf dry
    ???lbf with afterburner

    Kerosene with propane start, salvaged aircraft combustion cans. Under construction.

    04

    BUILD LOG

    A rusty Holset, a pair of salvaged aircraft combustion cans, and a plan. Every measurement, photo and mistake on the way to first light-off.

    1. 1Turbo sourced: single-entry T4 HolsetDONE
    2. 2Combustion cans found in the shedDONE
    3. 3Measure everything
    4. 4Thrust stand and first light-off
    5. 5On the kart, GPS-logged runs
    Two salvaged combustion cans, casings and a Holset turbo on a workshop bench
    The parts pile: combustion cans, casings and the turbo
    Compressor wheel with a steel rule across the inlet
    Measuring the compressor inducer
    An assembled can combustor with its bolted head and side ports
    A complete can, head and casing
    READ THIS BEFORE YOU LIGHT ANYTHING

    QUESTIONABLE DECISIONS, SENSIBLE PRECAUTIONS

    These engines spin past 70,000 rpm, run at 900 °C and burn litres of fuel a minute.

    • Stand out of line with the turbo. A failed wheel throws fragments sideways; put steel between it and people.
    • Drain before every start. Pooled fuel ran Whittle's first engine away after the fuel was cut.
    • Oil first, oil last. No oil pressure, no start; keep it flowing until the engine cools.
    • Prove it on a thrust stand. Remote controls, extinguishers and ear protection before it goes near a kart.